Brown corundum is made of natural bauxite as raw material, carbon (mainly coke) is used as reducing agent, and iron filings are added as sedimentation agent (clarifier) to form ferrosilicon deposited on the bottom of electric furnace.
Brown fused alumina for conventional abrasive
Brown corundum is made of natural bauxite as raw material, carbon (mainly coke) is used as reducing agent, and iron filings are added as sedimentation agent (clarifier) to form ferrosilicon deposited on the bottom of electric furnace.
Brown fused alumina is tan, generally A12O3≥94.5%, SiO2≤3.5%, TiO2≤3.5%, FeO3≤1%. The mineral composition is mainly a-Al2O, the central part of the crystal shape is rhombus, thick plate and cracked particles, and there are many silicon oxide and calcium oxide melt crystals around, which are long plate-like, and the coarsest grains are Skeletal platelets. Due to miscellaneous
The quality has not been completely removed, so brown fused alumina also contains secondary crystalline phases such as rutile, as well as glass phases, iron alloys and solid solutions. The hue of brown corundum depends to a large extent on the titanium oxide remaining in the product.
Brown fused alumina is mainly used as abrasive. In recent years, it has been used as an aggregate for large and medium-sized blast furnace tap ditch castables and anhydrous tap mud, and as a raw material for the manufacture of ordinary corundum bricks (including high-alumina silicon carbide bricks).
particle size range |
Al2O3% |
TiO2 |
CaO |
SiO2 |
Fe2O3 |
0-1,1-3,3-5mm |
95~97 |
1.7~3.40 |
≤0.42 |
≤1.00 |
≤0.30 |
F4~F80 P12~P80 |
95.00~97.00 |
1.70~3.40 |
≤0.42 |
≤1.00 |
≤0.30 |
F90~F150 P100~P150 |
94.50~97.00 |
||||
F180~F220 P180~P220
|
94.50~97.00 |
1.70~3.60 |
≤0.45 |
≤1.00 |
≤0.30 |
F230~F800 (P240~P800)
|
≥93.5 |
1.70~3.80 |
≤0.45 |
≤1.20 |
≤0.30 |
F1000~F1200 (P1000~P1200) |
≥93.00 |
≤4.00 |
≤0.50 |
≤1.40 |
≤0.30 |
P1500~P2500 |
≥92.5 |
≤4.20 |
≤0.55 |
≤1.60 |
≤0.30 |
F4~F80 P12~P80 |
≥94.00 |
1.50~4.00 |
≤0.50 |
≤1.40 |
- |
F90~F150 P100~P150 |
≥93.00 |
1.50~4.00 |
≤0.50 |
≤1.40 |
- |
F230~F800 (P240~P800)
|
≥92.50 |
≤4.20 |
≤0.60 |
≤1.60 |
- |
F1000~F1200 (P1000~P1200) |
≥92.00 |
≤4.20 |
≤0.60 |
≤1.80 |
- |
P1500~P2500 |
≥92.00 |
≤4.50 |
≤0.60 |
≤2.00 |
- |
White corundum is made from industrial alumina powder, which is smelted in an arc at a high temperature above 2000 ℃ and then cooled. After crushing and shaping, magnetic separation to remove iron, it is divided into various particle sizes.
Brown Fused Alumia powders are fused wIth premium raw materials and 3500 KVA furnace. It is perfect material specifically manufactured to be used for general abrasive applications in bonded abrasive tools, polishing and sandblasting grit. It has lower hardness and abrasive capacity than diamond, boron carbide, and silicon carbide, it is widely used for grinding ferrous materials, finishing tough and hard materials. It is also be used as high-class refractory materials. Brown Fused Alumia is offered in macro and micro powder form, in both F and P grades.
The alumina ball is also called the high aluminum accumulation of heat ball.High alumina refractory ball is based on bauxite as the mainly raw refractory material.Adding powder and additives and anchoring agent.After proportioning, molding and high sintering to make it.The production engineering of high alumina refractory ball is similar to that of high alumina refractory brick.It should be based on the properties of raw materials,high alumina refractory ball requires production conditions and other factors to determine.
Calcined alumina is a product obtained by calcining aluminum hydroxide at high temperature to partially or almost completely convert it into aAl2O2.
The high-alumina bricks are mainly used in the regenerator of the hot blast stove. The lattice bricks with a certain structure are arranged in an orderly manner, and the upper and lower through holes of the lattice bricks can allow the gas to pass through.
Magnesia alumina bricks use periclase as the main crystal phase and magnesia-alumina spinel as the matrix. They are better in thermal shock resistance than magnesia bricks. In order to improve the thermal shock resistance of magnesia bricks, alumina or alumina is introduced into the ingredients. Bauxite clinker fine powder to form a magnesia-alumina sharp stone matrix, thereby making magnesia-alumina bricks
Fireclay bricksis suitable for supporting hot blast stoves of large, medium and small blast furnaces
The refractoriness of clay bricks is comparable to that of silica bricks, up to 1690~1730℃, but the softening temperature under load is more than 200℃ lower than that of silica bricks. Because in addition to the high refractory mullite crystal, the clay brick also contains nearly half of the low melting point amorphous glass phase.