Brown corundum is made of natural bauxite as raw material, carbon (mainly coke) is used as reducing agent, and iron filings are added as sedimentation agent (clarifier) to form ferrosilicon deposited on the bottom of electric furnace.
Brown fused alumina for conventional abrasive
Brown corundum is made of natural bauxite as raw material, carbon (mainly coke) is used as reducing agent, and iron filings are added as sedimentation agent (clarifier) to form ferrosilicon deposited on the bottom of electric furnace.
Brown fused alumina is tan, generally A12O3≥94.5%, SiO2≤3.5%, TiO2≤3.5%, FeO3≤1%. The mineral composition is mainly a-Al2O, the central part of the crystal shape is rhombus, thick plate and cracked particles, and there are many silicon oxide and calcium oxide melt crystals around, which are long plate-like, and the coarsest grains are Skeletal platelets. Due to miscellaneous
The quality has not been completely removed, so brown fused alumina also contains secondary crystalline phases such as rutile, as well as glass phases, iron alloys and solid solutions. The hue of brown corundum depends to a large extent on the titanium oxide remaining in the product.
Brown fused alumina is mainly used as abrasive. In recent years, it has been used as an aggregate for large and medium-sized blast furnace tap ditch castables and anhydrous tap mud, and as a raw material for the manufacture of ordinary corundum bricks (including high-alumina silicon carbide bricks).
|
particle size range |
Al2O3% |
TiO2 |
CaO |
SiO2 |
Fe2O3 |
|
0-1,1-3,3-5mm |
95~97 |
1.7~3.40 |
≤0.42 |
≤1.00 |
≤0.30 |
|
F4~F80 P12~P80 |
95.00~97.00 |
1.70~3.40 |
≤0.42 |
≤1.00 |
≤0.30 |
|
F90~F150 P100~P150 |
94.50~97.00 |
||||
|
F180~F220 P180~P220
|
94.50~97.00 |
1.70~3.60 |
≤0.45 |
≤1.00 |
≤0.30 |
|
F230~F800 （P240~P800）
|
≥93.5 |
1.70~3.80 |
≤0.45 |
≤1.20 |
≤0.30 |
|
F1000~F1200 （P1000~P1200） |
≥93.00 |
≤4.00 |
≤0.50 |
≤1.40 |
≤0.30 |
|
P1500~P2500 |
≥92.5 |
≤4.20 |
≤0.55 |
≤1.60 |
≤0.30 |
|
F4~F80 P12~P80 |
≥94.00 |
1.50~4.00 |
≤0.50 |
≤1.40 |
- |
|
F90~F150 P100~P150 |
≥93.00 |
1.50~4.00 |
≤0.50 |
≤1.40 |
- |
|
F230~F800 （P240~P800）
|
≥92.50 |
≤4.20 |
≤0.60 |
≤1.60 |
- |
|
F1000~F1200 （P1000~P1200） |
≥92.00 |
≤4.20 |
≤0.60 |
≤1.80 |
- |
|
P1500~P2500 |
≥92.00 |
≤4.50 |
≤0.60 |
≤2.00 |
- |
White corundum is made from industrial alumina powder, which is smelted in an arc at a high temperature above 2000 ℃ and then cooled. After crushing and shaping, magnetic separation to remove iron, it is divided into various particle sizes.
Brown Fused Alumia powders are fused wIth premium raw materials and 3500 KVA furnace. It is perfect material specifically manufactured to be used for general abrasive applications in bonded abrasive tools, polishing and sandblasting grit. It has lower hardness and abrasive capacity than diamond, boron carbide, and silicon carbide, it is widely used for grinding ferrous materials, finishing tough and hard materials. It is also be used as high-class refractory materials. Brown Fused Alumia is offered in macro and micro powder form, in both F and P grades.
Silica bricks for coke ovens are siliceous refractory products used for building coke ovens with tridymite as the main crystal phase. Coke oven silica bricks are used to build regenerator walls, ramps, combustion chambers, carbonization chambers and furnace roofs of coke ovens. Silica brick is an acid refractory material with good resistance to acid slag erosion. The softening temperature under load is as high as 1640-1670 °C, and the volume is relatively stable in long-term use at high temperature.
Calcined alumina is a product obtained by calcining aluminum hydroxide at high temperature to partially or almost completely convert it into aAl2O2.
High alumina brick is mainly used for lining of blast furnace, hot blast furnace, electric furnace roof, reverberatory furnace and rotary kiln. In addition, high alumina brick also widely used as open hearth regenerative lattice brick, pouring system with plug,such as nozzle brick.
Anchor bricks are anchor bricks for industrial kilns. The electric furnace roof is a furnace roof structure supported by metal hanging bricks and refractory bricks. Therefore, the leakage of reactive gas and hot gas in the furnace will damage the metal hanging parts, thereby causing furnace damage. roof collapse accident. Anchor bricks are also called hanging bricks and anchors.
The alkali-resistant brick for cement kiln has the characteristics of strong alkali erosion resistance, good thermal shock resistance and high cost performance.
The unshaped refractory material used when repairing the lining of thermal equipment by spray construction method is called refractory gunning material. It is made of a refractory set with a certain particle gradation
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