The refractory ramming material is prepared from a high proportion of granular and powdery materials and a very low proportion of binders and other components, even all of which are composed of granules and powders, and are subject to strong ramming. Bulk materials for construction.
Ramming material for blast furnace
The refractory ramming material is prepared from a high proportion of granular and powdery materials and a very low proportion of binders and other components, and even all of them are composed of granules and powders. Bulk materials for construction.
Because the material is mainly used for the direct contact with the molten material, it is required that the granular and powdery materials must have high volume stability, compactness and corrosion resistance, and the induction furnace should also have insulation.
Compared with other unshaped refractories of the same material, the ramming material is dry or semi-dry and loose, and a dense structure is obtained by strong ramming. Only when heated to a sintering degree, the combined body material has strength.
After the ramming material is formed, different heating methods can be adopted to promote its hardening or sintering according to the hardening characteristics of the mixture. If it contains inorganic chemical binder, it will harden on its own.
It can be demolded and baked after having a considerable strength; if it contains a thermoplastic carbon mixture, it will be demolded after cooling to have a considerable strength, and it should be heated quickly before use to make it coking; and it does not contain a binder that hardens at room temperature, often after tamping. Sintered with die row.
|
item |
GT-1 |
GT-2 |
GT-3 |
|
|
Al2O3 |
60 |
58 |
58 |
|
|
Sic+C |
20 |
13 |
12 |
|
|
Bulk density(g/cm3)≥ |
110℃×25h |
2.35 |
2.30 |
2.40 |
|
Line rate of change% |
1450℃×3h |
±0.5 |
±1.0 |
±0.8 |
|
Compressive strength |
110℃×24h |
5 |
10 |
10 |
|
1450℃×3h |
35 |
20 |
1.5 |
|
|
use |
Small blast furnace main trench working layer |
Small blast furnace branch trench working layer |
No-bake ramming material |
|
The use and characteristics of ramming material:
For small blast furnace tapping system with only single tap hole or local emergency repair of large and medium blast furnace tapping system, the ramming materials listed in the above table can be used.
Among them: GT-3 is a non-baking ramming material, which adopts a new type of combination system, which does not generate water vapor during the use process, so that the iron can be directly tapped after ramming construction without any test. Thereby improving the operation of the equipment; the purpose of efficiency.
It can be widely used in the main ditch of the tap ditch of medium and small blast furnaces and all parts of the tap ditch that need to be fast.
YY Refractory supplies premium-grade ramming material (ramming mass) for blast furnaces. Heat-resistant, erosion-proof, and easy to apply. Boost furnace longevity & efficiency. ISO-certified. Get a quote today!
Castables Refractory for cement kiln Castables for cement kilns are special refractory castables for cement kilns. In my country, the new dry-process cement technology is developing rapidly, and the design and brick shape of PC and SP kilns are also very complicated. In order to adapt to this situation, our factory has developed a series of new refractory castables to replace the traditional refractory materials. Practice has proved that it is more suitable to use castables in parts with complex structure and kiln body deformation. Castables are also suitable for coolers, preheaters, precalciners, kiln door covers, tertiary air ducts and other parts that require thermal insulation. Its varieties include alkali-resistant castables, high-alumina and corundum castables, heat-insulating castables, and steel fiber reinforced refractory castables. Gongyi Yuying Refractory Co., Ltd. operates: castables for cement kilns, prefabricated blocks, low cement castables, refractory mud, refractory ramming materials, corundum castables, refractory castables, steel fiber castables, steel jade castables, Refractory plastics, high alumina castables, wear-resistant castables, plastics, castables, clay castables, refractory castables manufacturers, the company has 160 employees, including 12 senior professional and technical personnel, with an annual production capacity of 60,000 tons , has light and heavy material production lines, various production, testing and testing equipment, including 10 sets of 400-ton to 1,000-ton series forming presses, two (148 meters long and 118 meters long) high temperature tunnel kiln . Castables are also suitable for use in some parts of coolers, preheaters, precalciners, kiln door covers and tertiary phoenixes. Suitable thermal insulation castables can be used in preheaters of cement kilns and other parts that require thermal insulation. The main castables used in cement kilns are: index Alkali resistant castable High alumina castable High Alumina Steel Fiber Castable High strength mullite castable Silicon carbide anti-skin castable GT-13NL G-16 GF-16 G-20G GC-13H Al2O3%≥ 35 65 65 65 55 SiO2+SiC%≥ - - - - 35 Bulk densityg/cm3≥ 2.10 2.5 2.5 2.60 2.5 Cold pressed strengthMpa≥ 110℃×24h 60 80 80 80 80 1100℃×3h 60 80 80 90 100 Flexural strengthMpa≥ 110℃×24h 6 8 9 8 8 1100℃×3h 6 8 9 9 10 Rate of change of line after burning 1100℃×3h ±0.5 ±0.3 ±0.3 ±0.3 ±0.3 1. Alkali resistant castable Experiments show that the alkali pouring material has excellent alkali resistance much better than ordinary clay or high alumina pouring material. Ordinary and low-cement alkali-resistant castables have been successfully used in double-layer structural linings for preheater roofs, cones, tertiary air ducts, etc., where shaped bricks are not suitable. The low-cement alkali-resistant pouring material can also be used in the rear kiln mouth, cooler and kiln door cover. 2. High alumina and corundum castables High alumina and corundum castables for cement kilns include low cement and ultra-low cement castables, high strength corundum castables, etc. Calcined bauxite and cut jade are used as aggregates in the castable. Low cement and ultra-low cement type high alumina castables can be used in front and rear kiln mouths, chain belts, kiln door covers and cooler side walls. 3. Insulation casting section The heat-insulating castables for cement kilns include ordinary heat-insulating castables, high-strength heat-insulating castables, and ordinary and low-cement alkali-resistant heat-insulating castables. Usually high alumina cement is used as a binder in the castable. Ordinary heat-insulating castables use expanded perlite, expanded vermiculite and waste light bricks as aggregates. High-strength heat-insulating castables use refractory clay ceramsite, fly ash ceramsite, shale ceramsite, etc. as aggregates. Alkali-resistant and heat-insulating castables use alkali-resistant lightweight aggregates. Ordinary heat-insulating castables and their prefabricated blocks can be used as heat-insulating villages in double-layer structural linings of coolers, preheaters, calciners, kiln door covers and tertiary air ducts; high-strength heat-insulating castables and their prefabricated Blocks are available as single-layer linings in the neck and disintegration zones of conventional kilns. Ordinary and low-cement alkali-resistant and heat-insulating castables can be used in preheaters in small and medium-sized kilns and other parts that require alkali-resistant heat insulation. 4. Steel fiber reinforced refractory castables Adding steel fiber can improve the dismantling strength of the castable, and greatly improve the thermal shock resistance, impact resistance and wear resistance of the castable. Our company has carried out a lot of systematic research on steel fiber reinforced refractory castables, and developed a series of steel fiber reinforced refractory castables.
Anti stripping high alumina bricks are referred to as anti-stripping bricks or anti-stripping refractory bricks. Anti-stripping high-alumina bricks are widely used in my country's new dry process kiln, Libore kiln and wet process kiln, including kiln door cover, rising flue, cooling zone, decomposition zone, safety belt, transition zone, coolant rear Walls and side walls and beams with curved ceilings.
The heavy parts of the chrome-zirconium mullite composite bricks are made of high-purity sintered mullite, high-purity chromium oxide, high-purity zirconia, and Guangbai mud as the main raw materials, and the light part of the raw materials are made of 47 mullite, kyanite, Bleaching beads, coke gemstones and Guangxi white mud are the main raw materials
In recent years, bauxite powder and bauxite have been widely used in common cast steel coatings and cast iron coatings due to their high fire resistance, good chemical stability, small expansion coefficient, rich source and low price.
The alkali-resistant brick for cement kiln has the characteristics of strong alkali erosion resistance, good thermal shock resistance and high cost performance.
The high-alumina bricks are mainly used in the regenerator of the hot blast stove. The lattice bricks with a certain structure are arranged in an orderly manner, and the upper and lower through holes of the lattice bricks can allow the gas to pass through.
Insulating high alumina refractory bricks mainly refer to refractory products with an aluminum content of more than 48%. They are also called lightweight high-alumina bricks or heat-insulating high-alumina bricks due to their advantages of low bulk density, light weight, and good heat insulation effect. . It is a kind of thermal insulation refractory brick commonly used in high temperature industrial kilns and thermal equipment.

