Silica brick is an acidic refractory mainly composed of tridymite, cristobalite and a small amount of residual quartz and glass phases
Silica bricks for hot blast stove
Silica refractory brick is an acidic refractory mainly composed of tridymite, cristobalite and a small amount of residual quartz and glass phases
The silica content is more than 94%. The true density is 2.35g/cm3. It has resistance to acid slag erosion. Higher high temperature strength.
The starting temperature of softening under load is 1620~1670℃. Long-term use at high temperatures will not deform.
The raw material for making silica bricks is silica. The higher the SiO2 content of the silica raw material, the higher the refractoriness.
It is mainly used for the partition wall of the carbonization chamber and the combustion chamber of the coke oven, the regenerator and the slag chamber of the steel-making open-hearth furnace, the refractory silica brick material of the soaking furnace, the glass melting furnace and the ceramic firing kiln. and other load-bearing parts. It is also used for high temperature load-bearing parts of hot blast stoves and acid open hearth furnace tops.
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project |
index |
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GZ-96 |
GZ-95 |
GZ-94 |
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SiO2%≥ |
96 |
95 |
94 |
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Fe2O3≤ |
1.0 |
1.2 |
1.4 |
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Apparent porosity%≤ |
22(24) |
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Cold crushing strengh/Mpa |
weight≤20kg |
35(20) |
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weight≥20kg |
30(25) |
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0.2MPa Refractoiness under load RUL≥ |
1660 |
1650 |
1640 |
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true density(g/cm3)≤ |
2.34 |
2.35 |
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Features of silica brick:
1. Silica brick for coke oven
Silica bricks for coke ovens are made of tridymite as the main crystal phase and are used to build coke oven siliceous refractory products. A modern coke oven is a large thermal equipment built with tens of thousands of tons of refractory materials of nearly 1,000 types of bricks, of which the amount of silica bricks accounts for 60%-70%. Coke oven silica bricks used for masonry coke oven silica bricks should have the following characteristics:
(1) The softening temperature under load is high.
The coke oven silica brick must withstand the dynamic load of the coal loading truck on the top of the furnace at high temperature, and requires long-term use without deformation, so the coke oven silica brick is required to have a high softening temperature under load.
(2) High thermal conductivity. Coke is made from coking coal in the carbonization chamber by heat transfer from the kiln wall of the combustion chamber, so the silica bricks used to build the combustion wall should have high thermal conductivity.
(3) Good thermal shock resistance. Since the coke oven needs to periodically charge coal and discharge coke, the temperature of the silica bricks on both sides of the combustion chamber wall changes drastically, so the coke oven silica bricks are required to have good thermal shock resistance.
(4) High temperature volume stability. The grade of silica brick for coke oven is JG-94, and the product standard is YB/T5013-1997.
2. Silica brick for hot blast stove
With the increase of the air temperature of the hot blast stove, the use conditions of the refractory materials for the hot blast stove are becoming more and more severe. When the air temperature is higher than 1200 ℃, the traditional high-aluminum products can no longer meet the requirements of their high-temperature parts. At high temperature, silica brick has the advantages of low creep rate, high strength and good thermal shock resistance, so silica brick is widely used in the roof, partition wall and upper part of the regenerator of large hot blast stoves.
The grade of silica brick for hot blast stove is RG-95, and the product standard used is YB/T133-1998.
3. High-quality silica bricks for glass kilns
High-quality silica bricks for glass kilns have the characteristics of high silicon oxide content and low melting index, and are mainly used in the upper structures of glass kilns such as ceilings, breast walls, hanging walls, small furnaces, and regenerators.
Special Acid-proof Brick Lightweight acid-proof Brick Acid resistant brick is the ideal choose for your project with their features of proof pressure, corrosion resistance, easy to clean and acid-base resistance.
Silica brick: an acidic refractory mainly composed of tridymite, cristobalite and a small amount of residual quartz and glass phases. Its silica content is more than 94%, it has anti-acid slag erosion performance, high high temperature strength, high load softening temperature, long-term use in high temperature flower wells without deformation, but low thermal shock stability (heat exchange in water is 1-4 Second-rate).
Silica bricks for coke ovens are siliceous refractory products used for building coke ovens with tridymite as the main crystal phase. Coke oven silica bricks are used to build regenerator walls, ramps, combustion chambers, carbonization chambers and furnace roofs of coke ovens. Silica brick is an acid refractory material with good resistance to acid slag erosion. The softening temperature under load is as high as 1640-1670 °C, and the volume is relatively stable in long-term use at high temperature.
Coke furnace silicon bricks are mainly used in the heat storage room, oblique road, charcoal room, combustion room, top of the furnace, and bottom of the furnace.
Castables Refractory for cement kiln Castables for cement kilns are special refractory castables for cement kilns. In my country, the new dry-process cement technology is developing rapidly, and the design and brick shape of PC and SP kilns are also very complicated. In order to adapt to this situation, our factory has developed a series of new refractory castables to replace the traditional refractory materials. Practice has proved that it is more suitable to use castables in parts with complex structure and kiln body deformation. Castables are also suitable for coolers, preheaters, precalciners, kiln door covers, tertiary air ducts and other parts that require thermal insulation. Its varieties include alkali-resistant castables, high-alumina and corundum castables, heat-insulating castables, and steel fiber reinforced refractory castables. Gongyi Yuying Refractory Co., Ltd. operates: castables for cement kilns, prefabricated blocks, low cement castables, refractory mud, refractory ramming materials, corundum castables, refractory castables, steel fiber castables, steel jade castables, Refractory plastics, high alumina castables, wear-resistant castables, plastics, castables, clay castables, refractory castables manufacturers, the company has 160 employees, including 12 senior professional and technical personnel, with an annual production capacity of 60,000 tons , has light and heavy material production lines, various production, testing and testing equipment, including 10 sets of 400-ton to 1,000-ton series forming presses, two (148 meters long and 118 meters long) high temperature tunnel kiln . Castables are also suitable for use in some parts of coolers, preheaters, precalciners, kiln door covers and tertiary phoenixes. Suitable thermal insulation castables can be used in preheaters of cement kilns and other parts that require thermal insulation. The main castables used in cement kilns are: index Alkali resistant castable High alumina castable High Alumina Steel Fiber Castable High strength mullite castable Silicon carbide anti-skin castable GT-13NL G-16 GF-16 G-20G GC-13H Al2O3%≥ 35 65 65 65 55 SiO2+SiC%≥ - - - - 35 Bulk densityg/cm3≥ 2.10 2.5 2.5 2.60 2.5 Cold pressed strengthMpa≥ 110℃×24h 60 80 80 80 80 1100℃×3h 60 80 80 90 100 Flexural strengthMpa≥ 110℃×24h 6 8 9 8 8 1100℃×3h 6 8 9 9 10 Rate of change of line after burning 1100℃×3h ±0.5 ±0.3 ±0.3 ±0.3 ±0.3 1. Alkali resistant castable Experiments show that the alkali pouring material has excellent alkali resistance much better than ordinary clay or high alumina pouring material. Ordinary and low-cement alkali-resistant castables have been successfully used in double-layer structural linings for preheater roofs, cones, tertiary air ducts, etc., where shaped bricks are not suitable. The low-cement alkali-resistant pouring material can also be used in the rear kiln mouth, cooler and kiln door cover. 2. High alumina and corundum castables High alumina and corundum castables for cement kilns include low cement and ultra-low cement castables, high strength corundum castables, etc. Calcined bauxite and cut jade are used as aggregates in the castable. Low cement and ultra-low cement type high alumina castables can be used in front and rear kiln mouths, chain belts, kiln door covers and cooler side walls. 3. Insulation casting section The heat-insulating castables for cement kilns include ordinary heat-insulating castables, high-strength heat-insulating castables, and ordinary and low-cement alkali-resistant heat-insulating castables. Usually high alumina cement is used as a binder in the castable. Ordinary heat-insulating castables use expanded perlite, expanded vermiculite and waste light bricks as aggregates. High-strength heat-insulating castables use refractory clay ceramsite, fly ash ceramsite, shale ceramsite, etc. as aggregates. Alkali-resistant and heat-insulating castables use alkali-resistant lightweight aggregates. Ordinary heat-insulating castables and their prefabricated blocks can be used as heat-insulating villages in double-layer structural linings of coolers, preheaters, calciners, kiln door covers and tertiary air ducts; high-strength heat-insulating castables and their prefabricated Blocks are available as single-layer linings in the neck and disintegration zones of conventional kilns. Ordinary and low-cement alkali-resistant and heat-insulating castables can be used in preheaters in small and medium-sized kilns and other parts that require alkali-resistant heat insulation. 4. Steel fiber reinforced refractory castables Adding steel fiber can improve the dismantling strength of the castable, and greatly improve the thermal shock resistance, impact resistance and wear resistance of the castable. Our company has carried out a lot of systematic research on steel fiber reinforced refractory castables, and developed a series of steel fiber reinforced refractory castables.
High alumina refractory bricks are the backbone of high-temperature industrial processes. By understanding their properties, applications, and supplier selection criteria, businesses can enhance operational efficiency and reduce downtime. For industries seeking durable, cost-effective solutions, partnering with certified refractory materials suppliers in China ensures access to cutting-edge technology and reliable supply chains.
Brown corundum refractory brick is made of fused corundum as the main raw material. It is formed by high pressure and fired at high temperature. It has high thermal shock stability, low porosity, low expansion, good resistance to melt vapor and gas erosion, and excellent oxidation resistance. Dimensionally accurate advantages.
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