Acid resistant refractory gunning material is used for spraying of blast furnaces, hot blast stoves, hot blast pipes, flue protection layers, working layers, etc.
Acid resistant refractory gunning material
Acid resistant refractory gunning material is used for spraying of blast furnaces, hot blast stoves, hot blast pipes, flue protection layers, working layers, etc. Reasonable selection of materials, strong adhesion, good integrity, simple construction process, good operation performance, high temperature resistance, high strength and good thermal insulation properties, can meet the requirements of fire resistance, thermal insulation, acid resistance and other conditions. The rapid construction and repair of the whole furnace village is carried out by means of high pressure injection molding.
Acid resistant refractory gunning material features:
It can improve the sealing performance of furnace and hot blast stove
Reduce heat loss and prevent overheating of the furnace shell
Extend the service life of the furnace body and shorten the repair time of the furnace.
Increase productivity.
Detailed indicators of acid resistant refractory gunning material:
|
Index |
FN-130 |
FN-140 |
FL-130 |
FL-S |
MS |
XA |
|
|
chemical composition(%) |
Al2O3 |
≥40 |
≥45 |
≥35 |
≥35 |
≥50 |
≥65 |
|
CaO |
/ |
/ |
/ |
/ |
≤0.5 |
/ |
|
|
Fe2O3 |
/ |
/ |
/ |
/ |
SiO2≤30 |
≤2.0 |
|
|
Refractoriness℃ |
≥1530 |
≥1610 |
≥1530 |
/ |
≥1530 |
≥1770 |
|
|
Flexural strengthMpa |
110℃ |
≥5 |
≥5 |
≥3 |
≥2 |
≥5.5 |
≥6 |
|
hot state |
1300℃ 0.5 |
1400℃ 0.5 |
1300℃ 0.5 |
800℃ 0.5 |
2.5 |
1300℃ 1.0 |
|
|
Rate of change of line after ignition(%) |
1300℃×3h ±1.0 |
1400℃×3h ±1.0 |
1300℃×3h ±1.0 |
800℃×3h ±1.0 |
1300℃×3h ±0.5 |
1300℃×3h ±1.0 |
|
|
Bulk density after burning(g/cm3) |
1300℃×3h ≥1.65 |
1400℃×3h ≥1.80 |
1300℃×3h ≥1.40 |
800℃×3h 09-1.1 |
1300℃×3h ≥2.0 |
1300℃×3h ≥2.20 |
|
|
Compressive strength after burning Mpa |
1300℃×3h ≥1.65 |
1400℃×3h ≥25 |
1300℃×3h ≥15 |
-- |
-- |
1300℃×3h ≥20 |
|
|
Thermal Conductivity (w/m) |
0.58-0.70 1300℃ |
---- |
≤0.30 350℃ |
≤0.27 350℃ |
--- |
---- |
|
|
use |
Blast furnace, hot blast stove system protection layer |
Blast Furnace Top Gas Outlet Pipe System Blast Furnace Bottom |
Hot air duct system protection layer |
Smoke duct (chimney) system |
Blast furnace hot blast furnace ball top protective layer |
Blast furnace hot blast furnace lining spray coating |
|
The unshaped refractory material used when repairing the lining of thermal equipment by spray construction method is called refractory gunning material. It is made of a refractory set with a certain particle gradation
Converter, electric furnace gunning material has the characteristics of high adhesion rate, good high temperature corrosion resistance, etc.
Chrome corundum brick refers to corundum refractory products containing Cr2O3. At high temperature, Cr2O3 and Al2O3 form a continuous solid solution, so the high temperature performance of chromium corundum products is better than that of pure corundum products. Chromium corundum products are widely used, and the content of Cr2O3 is mostly in the range of 9% to 15%.
silicon mullite brick is a kind of refractory brick product made of super high alumina bauxite and silicon carbide as raw materials through a special sintering process. It has the characteristics of continuously forming a protective layer and reducing ring formation, and its heat resistance is also very good. The softening temperature under load can reach 1600 ℃, and the service life is long. Mainly used in the transition zone, decomposition zone and cooler of small and medium-sized cement kilns.
Anchor bricks are anchor bricks for industrial kilns. The electric furnace roof is a furnace roof structure supported by metal hanging bricks and refractory bricks. Therefore, the leakage of reactive gas and hot gas in the furnace will damage the metal hanging parts, thereby causing furnace damage. roof collapse accident. Anchor bricks are also called hanging bricks and anchors.
Corundum refractory castable has the characteristics of high strength and good fluidity, which is convenient for construction. It is mainly used for the parts that are easy to be washed and worn, such as the combustion chamber, separator and flue of circulating fluidized bed boiler.
High alumina brick is one of the indispensable basic refractory materials in the upper and middle parts of blast furnace body in iron and steel industry
Castables Refractory for cement kiln Castables for cement kilns are special refractory castables for cement kilns. In my country, the new dry-process cement technology is developing rapidly, and the design and brick shape of PC and SP kilns are also very complicated. In order to adapt to this situation, our factory has developed a series of new refractory castables to replace the traditional refractory materials. Practice has proved that it is more suitable to use castables in parts with complex structure and kiln body deformation. Castables are also suitable for coolers, preheaters, precalciners, kiln door covers, tertiary air ducts and other parts that require thermal insulation. Its varieties include alkali-resistant castables, high-alumina and corundum castables, heat-insulating castables, and steel fiber reinforced refractory castables. Gongyi Yuying Refractory Co., Ltd. operates: castables for cement kilns, prefabricated blocks, low cement castables, refractory mud, refractory ramming materials, corundum castables, refractory castables, steel fiber castables, steel jade castables, Refractory plastics, high alumina castables, wear-resistant castables, plastics, castables, clay castables, refractory castables manufacturers, the company has 160 employees, including 12 senior professional and technical personnel, with an annual production capacity of 60,000 tons , has light and heavy material production lines, various production, testing and testing equipment, including 10 sets of 400-ton to 1,000-ton series forming presses, two (148 meters long and 118 meters long) high temperature tunnel kiln . Castables are also suitable for use in some parts of coolers, preheaters, precalciners, kiln door covers and tertiary phoenixes. Suitable thermal insulation castables can be used in preheaters of cement kilns and other parts that require thermal insulation. The main castables used in cement kilns are: index Alkali resistant castable High alumina castable High Alumina Steel Fiber Castable High strength mullite castable Silicon carbide anti-skin castable GT-13NL G-16 GF-16 G-20G GC-13H Al2O3%≥ 35 65 65 65 55 SiO2+SiC%≥ - - - - 35 Bulk densityg/cm3≥ 2.10 2.5 2.5 2.60 2.5 Cold pressed strengthMpa≥ 110℃×24h 60 80 80 80 80 1100℃×3h 60 80 80 90 100 Flexural strengthMpa≥ 110℃×24h 6 8 9 8 8 1100℃×3h 6 8 9 9 10 Rate of change of line after burning 1100℃×3h ±0.5 ±0.3 ±0.3 ±0.3 ±0.3 1. Alkali resistant castable Experiments show that the alkali pouring material has excellent alkali resistance much better than ordinary clay or high alumina pouring material. Ordinary and low-cement alkali-resistant castables have been successfully used in double-layer structural linings for preheater roofs, cones, tertiary air ducts, etc., where shaped bricks are not suitable. The low-cement alkali-resistant pouring material can also be used in the rear kiln mouth, cooler and kiln door cover. 2. High alumina and corundum castables High alumina and corundum castables for cement kilns include low cement and ultra-low cement castables, high strength corundum castables, etc. Calcined bauxite and cut jade are used as aggregates in the castable. Low cement and ultra-low cement type high alumina castables can be used in front and rear kiln mouths, chain belts, kiln door covers and cooler side walls. 3. Insulation casting section The heat-insulating castables for cement kilns include ordinary heat-insulating castables, high-strength heat-insulating castables, and ordinary and low-cement alkali-resistant heat-insulating castables. Usually high alumina cement is used as a binder in the castable. Ordinary heat-insulating castables use expanded perlite, expanded vermiculite and waste light bricks as aggregates. High-strength heat-insulating castables use refractory clay ceramsite, fly ash ceramsite, shale ceramsite, etc. as aggregates. Alkali-resistant and heat-insulating castables use alkali-resistant lightweight aggregates. Ordinary heat-insulating castables and their prefabricated blocks can be used as heat-insulating villages in double-layer structural linings of coolers, preheaters, calciners, kiln door covers and tertiary air ducts; high-strength heat-insulating castables and their prefabricated Blocks are available as single-layer linings in the neck and disintegration zones of conventional kilns. Ordinary and low-cement alkali-resistant and heat-insulating castables can be used in preheaters in small and medium-sized kilns and other parts that require alkali-resistant heat insulation. 4. Steel fiber reinforced refractory castables Adding steel fiber can improve the dismantling strength of the castable, and greatly improve the thermal shock resistance, impact resistance and wear resistance of the castable. Our company has carried out a lot of systematic research on steel fiber reinforced refractory castables, and developed a series of steel fiber reinforced refractory castables.

