The unshaped refractory material used when repairing the lining of thermal equipment by spray construction method is called refractory gunning material. It is made of a refractory set with a certain particle gradation
Refractory gunning material for inner lining maintenance of blast furnace
The unshaped refractory material used when repairing the lining of thermal equipment by spray construction method is called refractory gunning material. It is composed of refractory aggregates with certain particle gradation, chemical binders and additives, and is generally a thermosetting or gas-hardening material. The selection of the main material is based on the maximum temperature fluctuation range that may be reached in the kiln, the properties of the slag, and the material of the lining itself.
The particle size composition and limit particle size of the gunning material and the spraying layer should be determined according to the structure of the gunning machine, the thickness of the gunning layer and different gunning methods. Improper selection of particle size or unreasonable particle gradation have a great influence on the adhesion of gunning material and the density of the gunning layer. Under normal circumstances, the wet and dry spraying particles are too coarse and too many particles will lead to a decrease in the adhesion rate. Generally, the multi-critical particle size of the dry gunning material is larger than that of the wet spray gunning material, and sometimes it can reach 6~7mm or even larger. Fire spray gunning material is divided into wet method (mud method) gunning material, semi-dry method (nozzle mixing type) gunning material and flame method (melting method) gunning material according to the construction method: according to the main material of the gunning material Divided into magnesia, magnesia-calcium, magnesia-chromium, magnesia-carbon, aluminum silicate and alumina-silicon-oxide-carbon gunning materials, etc.: according to the conditions of use, it is divided into gunning materials for converters and gunning for electric furnaces material, gunning material for ladle, gunning material for vacuum degassing furnace (RH, DH), gunning material for tapping ditch and gunning material for blast furnace lining, etc.
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Project |
index |
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GWP-35 |
GWP-45 |
GWP-55 |
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Al2O3≥ |
35 |
45 |
55 |
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|
Fe2O3≤ |
1.5 |
1.5 |
1.0 |
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|
Refractoriness/CN≥ |
152 |
164 |
168 |
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Bulk density (g/cm3)(110℃×3h)≥ |
2.00 |
2.10 |
2.20 |
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|
Normal temperature compressive strength |
110℃×24h after dry |
30 |
35 |
35 |
|
1000℃×3h after burning |
25 |
30 |
30 |
|
|
heat treatment temperature×3h |
45(1200℃) |
50(1400℃) |
55(1500℃) |
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|
Permanent line rate of change |
1000℃×3h after burning |
±0.5 |
±0.5 |
±0.5 |
|
Experimental temperature×3h |
±1.0(1200℃) |
±1.0(1400℃) |
±1.0(1500℃) |
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Refractory gunning material characteristics are :
simple operation
high adhesion rate
rapid sintering, no dust
low rebound rate
mechanized or automated construction
shortening the construction period
saving labor
and reducing costs
Acid resistant refractory gunning material is used for spraying of blast furnaces, hot blast stoves, hot blast pipes, flue protection layers, working layers, etc.
Converter, electric furnace gunning material has the characteristics of high adhesion rate, good high temperature corrosion resistance, etc.
Brown corundum is made of natural bauxite as raw material, carbon (mainly coke) is used as reducing agent, and iron filings are added as sedimentation agent (clarifier) to form ferrosilicon deposited on the bottom of electric furnace.
Silicon carbide used in industry is a synthetic material, commonly known as emery. Silicon carbide is one of the most commonly used non-oxide refractory raw materials in the field of refractories.
Fireclay bricksis suitable for supporting hot blast stoves of large, medium and small blast furnaces
Silicon carbide castables mainly use 98 silicon carbide as the main raw material, add water reducing agent and micropowder, and use pure calcium aluminate cement as binder to make amorphous refractory materials. Cupola and other high temperature materials to be recorded.
YY Refractory supplies premium-grade ramming material (ramming mass) for blast furnaces. Heat-resistant, erosion-proof, and easy to apply. Boost furnace longevity & efficiency. ISO-certified. Get a quote today!
Castables Refractory for cement kiln Castables for cement kilns are special refractory castables for cement kilns. In my country, the new dry-process cement technology is developing rapidly, and the design and brick shape of PC and SP kilns are also very complicated. In order to adapt to this situation, our factory has developed a series of new refractory castables to replace the traditional refractory materials. Practice has proved that it is more suitable to use castables in parts with complex structure and kiln body deformation. Castables are also suitable for coolers, preheaters, precalciners, kiln door covers, tertiary air ducts and other parts that require thermal insulation. Its varieties include alkali-resistant castables, high-alumina and corundum castables, heat-insulating castables, and steel fiber reinforced refractory castables. Gongyi Yuying Refractory Co., Ltd. operates: castables for cement kilns, prefabricated blocks, low cement castables, refractory mud, refractory ramming materials, corundum castables, refractory castables, steel fiber castables, steel jade castables, Refractory plastics, high alumina castables, wear-resistant castables, plastics, castables, clay castables, refractory castables manufacturers, the company has 160 employees, including 12 senior professional and technical personnel, with an annual production capacity of 60,000 tons , has light and heavy material production lines, various production, testing and testing equipment, including 10 sets of 400-ton to 1,000-ton series forming presses, two (148 meters long and 118 meters long) high temperature tunnel kiln . Castables are also suitable for use in some parts of coolers, preheaters, precalciners, kiln door covers and tertiary phoenixes. Suitable thermal insulation castables can be used in preheaters of cement kilns and other parts that require thermal insulation. The main castables used in cement kilns are: index Alkali resistant castable High alumina castable High Alumina Steel Fiber Castable High strength mullite castable Silicon carbide anti-skin castable GT-13NL G-16 GF-16 G-20G GC-13H Al2O3%≥ 35 65 65 65 55 SiO2+SiC%≥ - - - - 35 Bulk densityg/cm3≥ 2.10 2.5 2.5 2.60 2.5 Cold pressed strengthMpa≥ 110℃×24h 60 80 80 80 80 1100℃×3h 60 80 80 90 100 Flexural strengthMpa≥ 110℃×24h 6 8 9 8 8 1100℃×3h 6 8 9 9 10 Rate of change of line after burning 1100℃×3h ±0.5 ±0.3 ±0.3 ±0.3 ±0.3 1. Alkali resistant castable Experiments show that the alkali pouring material has excellent alkali resistance much better than ordinary clay or high alumina pouring material. Ordinary and low-cement alkali-resistant castables have been successfully used in double-layer structural linings for preheater roofs, cones, tertiary air ducts, etc., where shaped bricks are not suitable. The low-cement alkali-resistant pouring material can also be used in the rear kiln mouth, cooler and kiln door cover. 2. High alumina and corundum castables High alumina and corundum castables for cement kilns include low cement and ultra-low cement castables, high strength corundum castables, etc. Calcined bauxite and cut jade are used as aggregates in the castable. Low cement and ultra-low cement type high alumina castables can be used in front and rear kiln mouths, chain belts, kiln door covers and cooler side walls. 3. Insulation casting section The heat-insulating castables for cement kilns include ordinary heat-insulating castables, high-strength heat-insulating castables, and ordinary and low-cement alkali-resistant heat-insulating castables. Usually high alumina cement is used as a binder in the castable. Ordinary heat-insulating castables use expanded perlite, expanded vermiculite and waste light bricks as aggregates. High-strength heat-insulating castables use refractory clay ceramsite, fly ash ceramsite, shale ceramsite, etc. as aggregates. Alkali-resistant and heat-insulating castables use alkali-resistant lightweight aggregates. Ordinary heat-insulating castables and their prefabricated blocks can be used as heat-insulating villages in double-layer structural linings of coolers, preheaters, calciners, kiln door covers and tertiary air ducts; high-strength heat-insulating castables and their prefabricated Blocks are available as single-layer linings in the neck and disintegration zones of conventional kilns. Ordinary and low-cement alkali-resistant and heat-insulating castables can be used in preheaters in small and medium-sized kilns and other parts that require alkali-resistant heat insulation. 4. Steel fiber reinforced refractory castables Adding steel fiber can improve the dismantling strength of the castable, and greatly improve the thermal shock resistance, impact resistance and wear resistance of the castable. Our company has carried out a lot of systematic research on steel fiber reinforced refractory castables, and developed a series of steel fiber reinforced refractory castables.

