Silicon carbide used in industry is a synthetic material, commonly known as emery. Silicon carbide is one of the most commonly used non-oxide refractory raw materials in the field of refractories.
Silicon carbide SiC for conventional abrasive
Silicon carbide used in industry is a synthetic material, commonly known as emery. Silicon carbide is one of the most commonly used non-oxide refractory raw materials in the field of refractories. Clay-bonded silicon carbide, oxide-bonded silicon carbide, silicon nitride-bonded silicon carbide, recrystallized silicon carbide, reactive sintering silicon carbide and other products produced from silicon carbide
And amorphous refractories are widely used in blast furnaces, zinc smelting furnaces in metallurgy industry, kiln furniture in ceramic industry, etc.
Silicon carbide is available in black and green varieties. The content of SiO2 in the siliceous raw material is as high as possible and the impurity content is as low as possible when treating green silicon carbide; while the content of SiO2 in the production of black silicon carbide raw material can be slightly lower.
In the production of advanced silicon carbide refractories such as Si3N4-SiC, recrystallized SiC (R-SiC) and reactive sintered silicon carbide (Sisic), it is best to use shaped SiC sand. In the production of silicon carbide kiln furniture of the above materials, shaped SiC sand is widely used abroad, and the density, strength and oxidation resistance of kiln furniture have been significantly improved.
|
particle size range |
SiC> |
FC≤ |
Fe2O3 |
|
F4~F90 P12~P100 |
98.6 |
0.20 |
0.40 |
|
F100~F150 P120~P150 |
98.10 |
0.25 |
0.50 |
|
F180~F220 P180~P220 |
97.20 |
0.30 |
0.55 |
|
F230~F280 P240~P360 |
97.20 |
0.30 |
0.55 |
|
F320~F500 P400~P1000 |
97 |
0.35 |
0.60 |
|
F600~F800 P200~P1500 |
96.5 |
0.40 |
0.60 |
|
F1000~F1200 P2000~P2500 |
95.5 |
0.50 |
0.70 |
|
F4~F90 P12~P100 |
99.10 |
0.20 |
0.20 |
|
F100~F150 P120~P150 |
98.6 |
0.25 |
0.45 |
|
F180~F220 P180~P220 |
98.00 |
0.25 |
0.50 |
|
F230~F280 P240~P360 |
98.00 |
0.30 |
0.50 |
|
F320~F500 P400~P1000 |
97.50 |
0.30 |
0.50 |
|
F600~F800 P200~P1500 |
97.00 |
0.35 |
0.50 |
|
F1000~F1200 P2000~P2500 |
96.50 |
0.40 |
0.50 |
|
particle size range |
SiC%≥ |
FC%≤ |
Fe2O3%≤ |
|
F4~F90 P12~P100 |
98.10 |
0.25 |
0.50 |
|
F100~F150 P120~P150 |
97.60 |
0.30 |
0.60 |
|
F180~F220 P180~P220 |
96.70 |
0.35 |
0.65 |
|
F230~F280 P240~P360 |
96.70 |
0.35 |
0.65 |
|
F320~F500 P400~P1000 |
96.50 |
0.40 |
0.70 |
|
F600~F800 P200~P1500 |
96.00 |
0.45 |
0.70 |
|
F1000~F1200 P2000~P2500 |
95.00 |
0.55 |
0.80 |
|
F4~F90 P12~P100 |
98.00 |
0.25 |
0.25 |
|
F100~F150 P120~P150 |
98.10 |
0.30 |
0.50 |
|
F180~F220 P180~P220 |
97.50 |
0.30 |
0.60 |
|
F230~F280 P240~P360 |
97.50 |
0.35 |
0.60 |
|
F320~F500 P400~P1000 |
97.00 |
0.35 |
0.60 |
|
F600~F800 P200~P1500 |
96.50 |
0.40 |
0.65 |
|
F1000~F1200 P2000~P2500 |
96.00 |
0.45 |
0.65 |
Silicon carbide uses
1. Main use: used for wire cutting of 3-12 inch monocrystalline silicon, polycrystalline silicon, potassium arsenide, quartz crystal, etc. Solar photovoltaic industry, semiconductor industry, piezoelectric crystal industry engineering processing materials.
2. Chemical industry, abrasives industry, steel industry, etc.
Silicon carbide is also called moissanite. Among contemporary C, N, B and other non-oxide high-tech refractory raw materials, silicon carbide is the most widely used and most economical one, which can be called gold steel sand or refractory sand. At present, China's industrially produced silicon carbide is divided into two types: black silicon carbide and green silicon carbide, both of which are hexagonal crystals with a specific gravity of 3.20-3.25 and a microhardness of 2840-3320kg/mm2.
Brown corundum is made of natural bauxite as raw material, carbon (mainly coke) is used as reducing agent, and iron filings are added as sedimentation agent (clarifier) to form ferrosilicon deposited on the bottom of electric furnace.
Brown corundum refractory brick is made of fused corundum as the main raw material. It is formed by high pressure and fired at high temperature. It has high thermal shock stability, low porosity, low expansion, good resistance to melt vapor and gas erosion, and excellent oxidation resistance. Dimensionally accurate advantages.
Yuying Refractory produces a complete set of refractories for electrolyzers, and the new impermeable bricks are used in conjunction with impermeable castables
Fireclay bricksis suitable for supporting hot blast stoves of large, medium and small blast furnaces
Anhydrous taphole mud/taphole clay refers to taphole mud made of tar, resin, etc. as binders and corundum, bauxite, clay, silicon carbide, coke powder, etc. as raw materials. Anhydrous carbon taphole mud is made by a mud mill. When rolling, oil is added first, then block materials (clay and asphalt), and then powder materials (coke powder and clinker powder) are added after crushing. After pressing and mixing, the mud can be produced when it meets the standards.
silicon mullite brick is a kind of refractory brick product made of super high alumina bauxite and silicon carbide as raw materials through a special sintering process. It has the characteristics of continuously forming a protective layer and reducing ring formation, and its heat resistance is also very good. The softening temperature under load can reach 1600 ℃, and the service life is long. Mainly used in the transition zone, decomposition zone and cooler of small and medium-sized cement kilns.
Insulation castables are mainly made up of lightweight refractory aggregates, powders, and binder additives.
White corundum is made from industrial alumina powder, which is smelted in an arc at a high temperature above 2000 ℃ and then cooled. After crushing and shaping, magnetic separation to remove iron, it is divided into various particle sizes.

