Silicon carbide used in industry is a synthetic material, commonly known as emery. Silicon carbide is one of the most commonly used non-oxide refractory raw materials in the field of refractories.
Silicon carbide SiC for conventional abrasive
Silicon carbide used in industry is a synthetic material, commonly known as emery. Silicon carbide is one of the most commonly used non-oxide refractory raw materials in the field of refractories. Clay-bonded silicon carbide, oxide-bonded silicon carbide, silicon nitride-bonded silicon carbide, recrystallized silicon carbide, reactive sintering silicon carbide and other products produced from silicon carbide
And amorphous refractories are widely used in blast furnaces, zinc smelting furnaces in metallurgy industry, kiln furniture in ceramic industry, etc.
Silicon carbide is available in black and green varieties. The content of SiO2 in the siliceous raw material is as high as possible and the impurity content is as low as possible when treating green silicon carbide; while the content of SiO2 in the production of black silicon carbide raw material can be slightly lower.
In the production of advanced silicon carbide refractories such as Si3N4-SiC, recrystallized SiC (R-SiC) and reactive sintered silicon carbide (Sisic), it is best to use shaped SiC sand. In the production of silicon carbide kiln furniture of the above materials, shaped SiC sand is widely used abroad, and the density, strength and oxidation resistance of kiln furniture have been significantly improved.
particle size range |
SiC> |
FC≤ |
Fe2O3 |
F4~F90 P12~P100 |
98.6 |
0.20 |
0.40 |
F100~F150 P120~P150 |
98.10 |
0.25 |
0.50 |
F180~F220 P180~P220 |
97.20 |
0.30 |
0.55 |
F230~F280 P240~P360 |
97.20 |
0.30 |
0.55 |
F320~F500 P400~P1000 |
97 |
0.35 |
0.60 |
F600~F800 P200~P1500 |
96.5 |
0.40 |
0.60 |
F1000~F1200 P2000~P2500 |
95.5 |
0.50 |
0.70 |
F4~F90 P12~P100 |
99.10 |
0.20 |
0.20 |
F100~F150 P120~P150 |
98.6 |
0.25 |
0.45 |
F180~F220 P180~P220 |
98.00 |
0.25 |
0.50 |
F230~F280 P240~P360 |
98.00 |
0.30 |
0.50 |
F320~F500 P400~P1000 |
97.50 |
0.30 |
0.50 |
F600~F800 P200~P1500 |
97.00 |
0.35 |
0.50 |
F1000~F1200 P2000~P2500 |
96.50 |
0.40 |
0.50 |
particle size range |
SiC%≥ |
FC%≤ |
Fe2O3%≤ |
F4~F90 P12~P100 |
98.10 |
0.25 |
0.50 |
F100~F150 P120~P150 |
97.60 |
0.30 |
0.60 |
F180~F220 P180~P220 |
96.70 |
0.35 |
0.65 |
F230~F280 P240~P360 |
96.70 |
0.35 |
0.65 |
F320~F500 P400~P1000 |
96.50 |
0.40 |
0.70 |
F600~F800 P200~P1500 |
96.00 |
0.45 |
0.70 |
F1000~F1200 P2000~P2500 |
95.00 |
0.55 |
0.80 |
F4~F90 P12~P100 |
98.00 |
0.25 |
0.25 |
F100~F150 P120~P150 |
98.10 |
0.30 |
0.50 |
F180~F220 P180~P220 |
97.50 |
0.30 |
0.60 |
F230~F280 P240~P360 |
97.50 |
0.35 |
0.60 |
F320~F500 P400~P1000 |
97.00 |
0.35 |
0.60 |
F600~F800 P200~P1500 |
96.50 |
0.40 |
0.65 |
F1000~F1200 P2000~P2500 |
96.00 |
0.45 |
0.65 |
Silicon carbide uses
1. Main use: used for wire cutting of 3-12 inch monocrystalline silicon, polycrystalline silicon, potassium arsenide, quartz crystal, etc. Solar photovoltaic industry, semiconductor industry, piezoelectric crystal industry engineering processing materials.
2. Chemical industry, abrasives industry, steel industry, etc.
Silicon carbide is also called moissanite. Among contemporary C, N, B and other non-oxide high-tech refractory raw materials, silicon carbide is the most widely used and most economical one, which can be called gold steel sand or refractory sand. At present, China's industrially produced silicon carbide is divided into two types: black silicon carbide and green silicon carbide, both of which are hexagonal crystals with a specific gravity of 3.20-3.25 and a microhardness of 2840-3320kg/mm2.
Silica brick is an acidic refractory mainly composed of tridymite, cristobalite and a small amount of residual quartz and glass phases
Magnesia chrome bricks are refractory products with magnesia (MgO) and chromium trioxide (Cr2O3) as the main components, and periclase and spinel as the main mineral components. The main raw materials for the manufacture of magnesia-chrome bricks are sintered magnesia and chromite.
Castables Refractory for cement kiln Castables for cement kilns are special refractory castables for cement kilns. In my country, the new dry-process cement technology is developing rapidly, and the design and brick shape of PC and SP kilns are also very complicated. In order to adapt to this situation, our factory has developed a series of new refractory castables to replace the traditional refractory materials. Practice has proved that it is more suitable to use castables in parts with complex structure and kiln body deformation. Castables are also suitable for coolers, preheaters, precalciners, kiln door covers, tertiary air ducts and other parts that require thermal insulation. Its varieties include alkali-resistant castables, high-alumina and corundum castables, heat-insulating castables, and steel fiber reinforced refractory castables. Gongyi Yuying Refractory Co., Ltd. operates: castables for cement kilns, prefabricated blocks, low cement castables, refractory mud, refractory ramming materials, corundum castables, refractory castables, steel fiber castables, steel jade castables, Refractory plastics, high alumina castables, wear-resistant castables, plastics, castables, clay castables, refractory castables manufacturers, the company has 160 employees, including 12 senior professional and technical personnel, with an annual production capacity of 60,000 tons , has light and heavy material production lines, various production, testing and testing equipment, including 10 sets of 400-ton to 1,000-ton series forming presses, two (148 meters long and 118 meters long) high temperature tunnel kiln . Castables are also suitable for use in some parts of coolers, preheaters, precalciners, kiln door covers and tertiary phoenixes. Suitable thermal insulation castables can be used in preheaters of cement kilns and other parts that require thermal insulation. The main castables used in cement kilns are: index Alkali resistant castable High alumina castable High Alumina Steel Fiber Castable High strength mullite castable Silicon carbide anti-skin castable GT-13NL G-16 GF-16 G-20G GC-13H Al2O3%≥ 35 65 65 65 55 SiO2+SiC%≥ - - - - 35 Bulk densityg/cm3≥ 2.10 2.5 2.5 2.60 2.5 Cold pressed strengthMpa≥ 110℃×24h 60 80 80 80 80 1100℃×3h 60 80 80 90 100 Flexural strengthMpa≥ 110℃×24h 6 8 9 8 8 1100℃×3h 6 8 9 9 10 Rate of change of line after burning 1100℃×3h ±0.5 ±0.3 ±0.3 ±0.3 ±0.3 1. Alkali resistant castable Experiments show that the alkali pouring material has excellent alkali resistance much better than ordinary clay or high alumina pouring material. Ordinary and low-cement alkali-resistant castables have been successfully used in double-layer structural linings for preheater roofs, cones, tertiary air ducts, etc., where shaped bricks are not suitable. The low-cement alkali-resistant pouring material can also be used in the rear kiln mouth, cooler and kiln door cover. 2. High alumina and corundum castables High alumina and corundum castables for cement kilns include low cement and ultra-low cement castables, high strength corundum castables, etc. Calcined bauxite and cut jade are used as aggregates in the castable. Low cement and ultra-low cement type high alumina castables can be used in front and rear kiln mouths, chain belts, kiln door covers and cooler side walls. 3. Insulation casting section The heat-insulating castables for cement kilns include ordinary heat-insulating castables, high-strength heat-insulating castables, and ordinary and low-cement alkali-resistant heat-insulating castables. Usually high alumina cement is used as a binder in the castable. Ordinary heat-insulating castables use expanded perlite, expanded vermiculite and waste light bricks as aggregates. High-strength heat-insulating castables use refractory clay ceramsite, fly ash ceramsite, shale ceramsite, etc. as aggregates. Alkali-resistant and heat-insulating castables use alkali-resistant lightweight aggregates. Ordinary heat-insulating castables and their prefabricated blocks can be used as heat-insulating villages in double-layer structural linings of coolers, preheaters, calciners, kiln door covers and tertiary air ducts; high-strength heat-insulating castables and their prefabricated Blocks are available as single-layer linings in the neck and disintegration zones of conventional kilns. Ordinary and low-cement alkali-resistant and heat-insulating castables can be used in preheaters in small and medium-sized kilns and other parts that require alkali-resistant heat insulation. 4. Steel fiber reinforced refractory castables Adding steel fiber can improve the dismantling strength of the castable, and greatly improve the thermal shock resistance, impact resistance and wear resistance of the castable. Our company has carried out a lot of systematic research on steel fiber reinforced refractory castables, and developed a series of steel fiber reinforced refractory castables.
Anti stripping high alumina bricks are referred to as anti-stripping bricks or anti-stripping refractory bricks. Anti-stripping high-alumina bricks are widely used in my country's new dry process kiln, Libore kiln and wet process kiln, including kiln door cover, rising flue, cooling zone, decomposition zone, safety belt, transition zone, coolant rear Walls and side walls and beams with curved ceilings.
In the blast furnace smelting process, blast furnace taphole clay, as a key plastic material, plays a vital role. This article will introduce in detail the product characteristics, working principle and innovation of blast furnace taphole clay in improving furnace stability and production efficiency.
Anchor bricks are anchor bricks for industrial kilns. The electric furnace roof is a furnace roof structure supported by metal hanging bricks and refractory bricks. Therefore, the leakage of reactive gas and hot gas in the furnace will damage the metal hanging parts, thereby causing furnace damage. roof collapse accident. Anchor bricks are also called hanging bricks and anchors.
Brown corundum is made of natural bauxite as raw material, carbon (mainly coke) is used as reducing agent, and iron filings are added as sedimentation agent (clarifier) to form ferrosilicon deposited on the bottom of electric furnace.
The refractory pre -production is the category of irregular refractory materials, also known as the prefabricated block of the pouring materials, and the irregular refractory prefabricated block.